Hot-sale Products
Our Advantages
The three core advantages of
high precision, high reliability and high compatibility have made it a benchmark product in the field of automated processing, especially in blow molding, automobile manufacturing, aerospace and other scenarios. The following is an analysis of its core competitiveness:
1. Micron-level positioning accuracy to ensure processing consistency
The repeated positioning accuracy reaches 0.002mm, far exceeding the industry average (usually 0.01mm), which can meet the precision processing requirements of key parts such as the cavity surface of the blow molding mold and the threaded hole of the bottle mouth. For example: In the processing of automobile fuel tank molds, the zero-point positioner is combined with a high-precision fixture to
ensure that the fitting error of the parting surface is less than ±0.005mm, reducing the problems of flash and dimensional tolerance caused by positioning deviation, and
reducing the defective rate by more than 70%.
High torque clamping force: The clamping force range is 5-30kN, and the large-diameter steel ball locking structure is adopted. Even in high-speed milling or deep cavity processing, the displacement of the workpiece can be suppressed to ensure the processing stability of hard materials such as titanium alloy and hardened steel.
2. Rapid changeover and automated adaptation to improve production efficiency
Replacement time reduced by 90%: Through external pre-adjustment + one-button locking mode, the fixture switching time is shortened from the traditional 30 minutes to less than 2 minutes. For example: When a plastic packaging company switched between daily chemical bottles and oil barrel molds, it used the Suyi De zero-point positioner, and its
daily production capacity increased by 40%, while reducing 3 operators.
Multi-station integration capability: Supports the installation of multiple workpieces (such as 20 small and medium-sized molds) on a single fixture plate, and cooperates with the five-axis machine tool to achieve "one-time clamping, multi-faceted processing", reducing the idle time of the machine tool. It is particularly suitable for multi-variety small-batch production, for example: the processing of mobile phone middle frames in the 3C industry, different models of workpieces can be clamped on the same fixture plate at the same time, and mixed flow processing can be achieved through program switching.
3. Innovative structural design to adapt to complex working conditions
12mm error automatic compensation: The positioning joint can be installed at any angle (within the range of ±12°), automatically correcting the position deviation during robot arm or manual handling, and avoiding clamping failure due to centering difficulties. For example: During the transportation of large blow molds (such as 2000mm automobile fuel tank molds), even if there is a slight tilt, the zero-point locator can still be quickly locked without manual adjustment.
Anti-locking patented technology: Adopt elastic preload + hydraulic unlocking mechanism to avoid the problem of fixture jamming caused by chips and dust, and extend the maintenance cycle by more than 3 times. In blow mold processing, it can reduce downtime caused by fixture failure and
reduce annual maintenance costs by 25%.
4. Modularity and compatibility, flexible adaptation to production lines
Multi-interface configuration: Provides hydraulic, pneumatic, mechanical and other control methods, and supports seamless docking with robots and MES systems. For example: In an automated production line, the zero-point locator can be linked with an industrial robot through a pneumatic signal to achieve unmanned operation of the entire process from clamping, processing to testing.
Balance of light weight and high rigidity: Adopt stainless steel material + hollow structure design to reduce the weight of the fixture while ensuring the load capacity (maximum 2000kg), which is suitable for high-speed processing scenarios. For example: In the processing of medical joint prostheses, lightweight fixtures combined with high-speed spindles can
increase processing efficiency by 30%.
Suzhou Zhuhong Machinery Co., Ltd.is a professional precision fixture manufacturer that integrates research and development, production, processing,assembly,sales,and service, supporting non-standard customization.We have high-level production equipment technology and an excellent staff team,providing high-quality product quality and service, and our products are selling well throughout the country
The company adheres to the business philosophy of honesty first,quality first,and service first. At present,the fixture, especially for precision four axis and five axis rotary tables produced by the company can be flexibly matched with machine tools according to needs to meet the processing fields of different products for customers. They are suitable for processing various hardware and mechanical components such
as 3C products,new energy vehicles,aviation, 3D curved glass processing,drone parts processing,jewelry inlay,fan impellers,watch cases, etc.
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